JYOTI TEMPCORE

Jyoti TMT

Specification : The steel bars undergo atmospheric cooling to equalize the soft inner core and hardened outer surface. When completely cooled down, the austenitic core transforms into a Ferrite-pearlite structure. This also gives the TMT steel bars the desired tensile strength and elongation capacity.

Grades

TMT bars come in grades such as Fe: 415, Fe: 500, and Fe: 550. Fe 550, Fe 550S, and Fe 600 TMT bars are especially used in marine projects and coastal areas because they are resistant to rust and corrosion

TMT Bar Used for :

TMT Bars used for various purposes. For all type of construction it is used because TMT Bars provide optimum safety, durability to the structure. It is used for civil construction purposes such as.

Power Plants
Dams
Airports
Bridges
Flyovers
Stadiums
Highways
Apart from these it is also used in
High Rise Construction
Complex Structures
It is also used for Building your Dream Home

Sizes:

6MM, 8MM, 10MM, 12MM, 16MM, 20MM, 25MM, 28MM, 32MM, 40MM

MAKING PROCESS

The strength and durability of TMT bars are rooted in their advanced manufacturing process. Here’s a detailed look at how they are made:

Raw Material Selection : High-quality billets, typically low-carbon steel, are selected as the raw material. The quality of the raw material is critical to the properties of the final product.

Hot Rolling: The billets are heated to around 1100°C to 1200°C and passed through a rolling mill. This step shapes the billet into long bars while maintaining uniform thickness throughout the length.

Quenching: Immediately after hot rolling, the bars are rapidly cooled using water jets, a process known as quenching. The outer layer of the bar cools quickly and forms a hard martensitic surface while the core remains hot and ductile.

Advantages : Best quality MS pipes ensure around 30 years of lifespan and Easy to fabricate and readily available

Self-tempering : The heat from the inner core moves outward, tempering the martensitic layer and creating a tough outer surface. This process helps the bar achieve a balance between strength and ductility.

Atmospheric Cooling : In the final stage, the TMT bars are cooled in the open air, allowing the core to form a ferrite-pearlite structure. This unique combination of a hardened outer shell and soft inner core gives TMT bars their signature properties of strength and flexibility.

BENEFITS

Key Advantages of TMT Bars

Exceptional Tensile Strength :One of the most significant advantages of TMT bars is their high tensile strength. TMT bars are designed to handle heavy loads, making them the ideal choice for projects that require reinforced concrete structures. Their superior strength ensures that they can handle stress without breaking, providing long-term stability for buildings and infrastructure.

Ductility and Flexibility : The unique composition of TMT bars allows them to bend without breaking, an essential feature in modern construction, especially in areas prone to earthquakes or high-stress environments. The flexible core ensures that TMT bars can absorb and distribute stress, reducing the chances of catastrophic failures during seismic activity.

Superior Bonding Strength with Concrete : TMT bars have ribbed patterns along their surface that increase their bonding with concrete. This ribbing enhances the grip between the steel and concrete, ensuring that the two materials work together to form a strong, cohesive structure. This strong bond is critical in preventing slippage and improving the overall integrity of a building.

Corrosion Resistance : TMT bars are manufactured to resist corrosion, a vital feature for structures exposed to moisture, humidity, or coastal conditions. The thermo-mechanical treatment process ensures that TMT bars have a dense outer surface that minimizes the likelihood of rust. As a result, TMT bars are ideal for construction in coastal regions, industrial zones, or areas with heavy rainfall, where moisture-induced corrosion is a concern.

Fire Resistance : Safety is paramount in construction, and TMT bars offer exceptional fire resistance. They can withstand high temperatures—up to 600°C—without losing their strength or structural integrity. This fire-resistant property makes TMT bars suitable for constructing buildings where fire safety is a priority, ensuring that the structure remains stable even in case of fire.

Earthquake Resistance :TMT bars’ high elongation capability allows them to withstand dynamic loading conditions, such as those caused by earthquakes. Their ability to stretch under stress without fracturing makes them particularly effective in seismic zones, where buildings need to remain flexible to absorb and dissipate the energy of seismic waves.

Cost-Effectiveness :Though TMT bars may have a slightly higher upfront cost compared to traditional reinforcement bars, their long-term cost-effectiveness is undeniable. Their strength-to-weight ratio means that less steel is required to achieve the same structural strength. Furthermore, their durability reduces the need for repairs or replacements, saving costs in the long run.

Lightweight and Easy to Handle :Despite their high strength, TMT bars are relatively lightweight, making them easier to transport and handle on construction sites. This feature reduces labor costs and allows for faster construction, particularly in large-scale projects such as skyscrapers and bridges.

Environmentally Friendly:The manufacturing process of TM